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Abstract: In the automotive segment, demands for light weight components have increased in order to acquire low fuel consumption and less environmental impact. This has opened an opportunity for structural aluminium component manufacturing through high pressure die casting (HPDC). Lighter in weight and suitable mechanical properties has shown to be competitive in parts where structural steel normally is used. These parts are different from conventional HPDC parts as they are normally larger in size and have a complex design because several parts have been integrated. Conventional HPDC aluminium parts normally have low yield strength and for that reason the components are normally used where impact toughness and yield strength are not a critical demand. Figure. 1. Show type of car body component which is manufactured through structural Al-HPDC.

Attached below is a download – full technical article with explanatory charts, pictures and examples written by Sebastian Sivertsen, Application Manager for Hot Work at Uddeholm. 

Download the attached files

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Wednesday, 04 December 2019 09:56

Uddeholm Steel for the Meat Processing Industry

Uddeholm have introduced new steel grades for cutting tools and grinding kits for use within the food industry. Cleaner cuts, less friction, extended lifetime with less maintenance of the knives and parts are only some of the benefits. Tests carried out within production at meat processing companies support the results.

The most commonly used steel grades for the production of cutting tools in the food industry, are not sufficiently durable in order to maintain a sharp edge. Cutting tools and grinding kits must remain stable within the desired tolerance to enable the increase in production and support improved capacity utilisation. Yield losses generally occur in the last part of the production process near to a scheduled stop. This is because the equipment is overloaded and pushed to the maximum, in order to avoid costly interruptions, due to down time through the replacement of tools.

Within the product portfolio, Uddeholm have steel grades that are approved for food processing by Normpac certification and can be hardened to a high hardness. In many cases, for optimum performance, the steel grades have to show a combination of properties such as wear and corrosion resistance as well as toughness. Uddeholm Vanax Super Clean, which is a powder metallurgical produced steel grade, fulfills all of those expectations.

Main advantages found within the properties of Uddeholm Vanax SuperClean:

  • High hardness 60 HRC results in a high wear resistance
  • Low friction makes an easier cut
  • Stainless properties in line with AISI 316 L
  • High toughness for a 60 HRC hardness steel grade

Hole-plates manufactured using Uddeholm Vanax SuperCleanHole-plates manufactured using Uddeholm Vanax SuperClean

In a modern food processing facility many slaughter houses with automatic production lines require the cutting tools to remain sharp during an entire production of one day. With a blade made of Uddeholm Vanax SuperClean, you will obtain a tool life that is at least three times longer than comparable blades made of standard steel W. 1.4112. In addition to a much longer running blade life, the total service life of the blade is also extended considerably. This is due to the great edge retention and good durability of the Uddeholm Vanax SuperClean material, which does not need to be re-sharpened as often as other knife materials.

Uddeholm can offer steel grades that are perfect to use as hole-plates and knives within meat grinding machines i.e. for sausage production. The problem found in the production at meat processing companies is that the hole-plates and knives, quite often do not remain sharp during an entire day of full production. This will effect the product quality negatively, if the knives are not replaced. By switching over to an "Uddeholm grinding kit" consisting of knives in Uddeholm Unimax and hole-plates manufactured using Uddeholm Vanax SuperClean, the grinding machines were able to remain sharp for 10 production days, or even more without intermediate re-sharpening. Consequently, many meat-processing companies have achieved a consistently high product quality during the production week and a decrease in energy consumption. The huge reduction in the need to re-sharpen knives as well as hole-plates means that the life cycle of the tools has been extended considerably.

The main advantages outlined for the production companies who process meat are:

  • Higher output per hour
  • Lower energy consumtion
  • Higher quality of the minced meat

This article was written by:
Göran Skoog, Component Business at Uddeholm

Published in Production
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Wednesday, 31 July 2019 17:27

Uddeholm launches global webinars

From the beginning of 2019, Uddeholm is launching their new products through global webinars. By doing this, the company gives its customers all over the world the same information, at the same time. Uddeholm sees the webinars as a modern an environmentally-friendly way to market their new tool steel grades.

Uddeholm had their first “Uddeholm Global Webinar” April 9th at the launch of tool steel Uddeholm Dievar. The launch was repeated three times during one day in order to match the different time zones of Asia, Europe and Americas. One month later, the same procedure took place at the launch of Uddeholm Tyrax ESR, the company’s newest tool steel.

Uddeholm's new launch concept is global webinars. Images from the launch of Uddeholm Dievar.Uddeholm's new launch concept is global webinars. Images from the launch of Uddeholm Dievar.

- This is an efficient way to tell our sales companies about the new steel grades, explains Robert Gustafsson, Brand and Communication Manager of Uddeholm. This way, we target our markets all over the world without having to leave the mill in Sweden.

The sustainable aspect of the new launch procedure is vital. By using digital communications instead of having meetings in person, Uddeholm saves both resources and the environment.

- It is a natural development which follows the way the society is going as well as our operational development. Uddeholm’s top priority is to offer the maximum possible customer benefit with the minimum possible environmental and energy impact, says Mr. Gustafsson.

The participation of the webinars has been very good – representatives from 90 different countries has joined – and the feedback as well. Uddeholm is planning on continuing with this concept on their upcoming launches. A total of nine more webinars will take place this year.

Uddeholm is the world’s leading manufacturer of tool steel for industrial tools. And that is no accident. We put our hearts into every piece of steel and every step of the process, from raw material to finished product. Technology is important, just as know-how and product development. But equally vital are desire and courage, power and a forward-looking spirit.

It’s about the passion within us – the love of steel!

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