Innovative radar technology measures diameter and ovality of metal tubes and pipes
At Tube China 2018 in Shanghai from 26 to 29 September, SIKORA will introduce RADAR SCAN 6000, which measures online and contactless the diameter and ovality of metal tubes and pipes. The system is based on progressive, high resolution radar technology and represents an innovative alternative to optical triangulation technology. In metal tube and pipe applications, the measurement is done simultaneously via transceivers from different directions over 360 degrees of the product circumference.
The advantages of radar technology, compared to optical measurement methods, are obvious: The measurement is carried out from a protected position and is resistant to heat, steam and dust. The system records to micron accuracy measuring values gapless, over the entire circumference of the product. In addition, fast rotating tubes and pipes can be precisely measured. The radar measuring system requires no calibration and delivers continuously precise measuring values, which results in high reliability and availability for the user. Due to the narrow design, RADAR SCAN 6000 can easily be integrated into the production process. The technology reliably measures independent of surface roughness in typical tube applications. Therefore, it contributes to the highest product quality, process optimization and cost saving in tube and pipe manufacturing.
SIKORA was founded in 1973 and offers measuring, control, inspection, analysis and sorting technology for process optimization in the wire and cable, optical fiber, hose and tube as well as plastics industries. The company has now transferred the operator’s advantages that result from using SIKORA measuring systems, with innovative and proven technologies to the metals markets. SIKORA is headquartered in Bremen, Germany, where the technologies are developed and systems exclusively manufactured. With 250 employees worldwide, 14 offices and more than 30 regional representatives all over the world, the company provides customers with innovative product solutions and individual services at any time.
SIKORA AG, with its headquarters in Bremen, Germany, is a manufacturer and supplier of advanced measuring, control, inspection and sorting technologies for the hose and tube, wire and cable, optical fiber and plastics industries. At Tube in Düsseldorf, from April 16 to 20, 2018, the company presents for the first time a broad portfolio of innovative systems for non-destructive quality control and process optimization during production of steel tubes at its booth 6J32.
S-WAVE 6000: Diameter and ovality measurement of steel tubes by means of millimeter waves based radar technology
For more than ten years SIKORA has been successfully active in the plastics market. The applied technologies for quality control measure and control online product parameter such as diameter, ovality, wall thickness as well as eccentricity for the highest quality of the end product and optimal process efficiency during the production. The operator’s advantages that result from using SIKORA measuring systems, suggested the proven technologies to be transferred to the steel market. The SIKORA S-WAVE 6000 is based on progressive, high resolution radar technology and represents an innovative alternative to the optical triangulation technology. The advantage of radar technology is that reliable measuring values are generated even under difficult environmental conditions. Therefore, the automotive industry uses in the area of autonomous driving radar technology guaranteeing reliable measuring values under all weather conditions. The S-WAVE 6000 measures online and contactless, simultaneously from several directions the diameter and ovality of steel tubes. In addition, in this way fast rotating steel tubes can be precisely measured. The system requires neither coupling media nor a calibration. The temperature of the tube has no influence on the measurement. Due to the slim design the S-WAVE 6000 can easily be integrated in the production process in arbitrarily large distance to the tube. The S-WAVE 6000 is even able to provide reliable measuring values when the tube moves outside the center of the measuring head. The technology is suitable for blank, rough as well as cold or warm surfaces.
Thickness measurement of steel plates by means of millimeter waves technology
Radar technology based on millimeter waves additionally convinces with the measurement of the thickness of steel plates. Similar to the optical triangulation method the distances to the steel plates are measured at the top respectively at the bottom. The advantage is that the radar waves are directed over a reflector on the product to be measured, thus the radar transceivers carry out the measurement from a protected position. Dust, steam and even dripping water do not influence the measuring result. For this application as well, surface quality is no issue with the result that blank, rough, cold and warm surfaces are precisely measured.
Wall thickness measurement of plastic coated steel tubes by means of X-ray and millimeter waves technologies
At the Tube SIKORA also showcases systems for the measurement of plastic coated tubes on the basis of X-ray and millimeter waves technologies. A plastic coating is among others applied at freely installed, underground and under water laid steel tubes for corrosion protection. For the joining of produced tubes compliance with specified dimensions for example for the wall thickness is essential. Therefore, for the measurement of the wall thickness of the plastic coating, SIKORA‘s X-ray based X-RAY 6000 PRO for tubes with a diameter up to 200 mm is used. For larger dimensions the previously described S-WAVE 6000 is used. Both methods are independent from the material of the product to be measured and the temperature, they do not require coupling media and no calibration. Immediately with the online measurement precise measuring values are accessible. These are visualized at the monitor of the processor system ECOCONTROL 6000 and allow the operator, if required, to intervene in the process for optimization. Thus, SIKORA systems are essential components to ensure the highest quality and an efficient process during the manufacturing of plastic coated steel tubes.
About the company
SIKORA AG was founded in 1973 and, this year, celebrates its 45th anniversary. Today, SIKORA is a leading global manufacturer and supplier of measuring, control, inspection, analysis and sorting technology for the wire and cable, hose and tube, sheets as well as optical fiber and plastics industry. With 250 employees worldwide, 14 offices and more than 30 regional representatives all over the world, the company provides customers with innovative product solutions and individual service. The systems are exclusively made at the headquarters in Bremen/Germany. Innovation, product quality and customer satisfaction defines the daily activities at SIKORA.